Great BritainENGas 310 ECO PRO -Gas 610 ECO PROInstallation, Userand ServiceManual125467-05
This appliance is not intended to be used by persons (includingchildren) whose physcial, sensory or mental capacity is impaired orpersons with no expe
2 Safety instructions andrecommendations2.1 Safety instructionsDANGERIf you smell gas:1. Do not use a naked flame, do not smoke, do notoperate electri
Casing componentsOnly remove the casing for maintenance and repair operations. Putthe casing back in place after maintenance and repair operations.Ins
3 Technical description3.1 General descriptionFloor-standing high efficiency gas boiler4 High efficiency heating.4 Low pollutant emissions.4 Heat exch
3.2.2. Equipment categoriesGas category Gas type Connection pressure (mbar)I2HGas H (G20) 20The boiler is preset in the factory to operate on natural
3.3 Main parts3.3.1. Boiler type Gas 310 ECO PROT004014-E213456782740282930323431333536373839111214131516171819202224262123251091Flow connection(1)21R
3.3.2. Boiler type Gas 610 ECO PROT004015-G13452678272829303234313335361413151617181920222426212325104111129373839401Flow connection(1)21Return sensor
¼For more information on controlling a modulating pump, Seeparagraph: "Electrical connections", page 36.Parameters p43 and p44 are used to
Boiler type GAS 310 ECO PRO Unit 285 355 430 500 575 650GeneralNumber of sections - - 5 6 7 8 9 10EC indentification no. PIN 0063CL3613Input control A
Boiler type GAS 310 ECO PRO Unit 285 355 430 500 575 650Power consumption - Part load maximum W 46 46 58 61 62 55Power consumption - Standby maximum W
EC declaration of conformityThe device complies with the standard type described in the EGdeclaration of conformity. It was manufactured and commissio
Boiler type GAS 610 ECO PRO Unit 570 710 860 1000 1150 1300Water content - l 98 120 142 164 186 208Water operating pressure minimum bar 0.8Water opera
4 Installation4.1 Regulations governing installationWARNINGInstallation of the appliance must be done by a qualifiedengineer in accordance with prevai
4.3 Installation options4.3.1. TransportFor Gas 610 ECO PRO boilers: The features andinstructions described are for each boiler module.Boiler typeGas
4.3.2. Location of the boilernBoiler type Gas 310 ECO PROLLeft versionRRight versionIInspection hatch (Service side)The service side with the inspecti
T003499-CC1 C300 300CC + 600800*C + 1100*300300600C + C1 + 2200*C + C1 + 1200800* 800*7201670800 150720 7203190800 8001507201670800 150CC + 600800*C +
nBoiler type Gas 610 ECO PROThe boiler is not available with a choice between ’left-hand’ and ’right-hand’ versions. The control panel is on the front
T003768-FCC300300CC + 600800C + 1100300300600ED800800145015253050800 80014503050800 800¼For the dimensions of C, see paragraph: "Main dimensions
nRotate instrument panelThe control panel is on the front as standard, but can easily be rotatedso that it is on the short side.1. Unscrew the 4 later
4.3.3. Main dimensionsnBoiler type Gas 310 ECO PROT003472-H15001023130366320147744712933107065927161552Ø 250CL920BAØ 25013103532 2Gas 310 ECO PRO A (m
nBoiler type Gas 610 ECO PROGas 610 ECO PRO A (mm) B (mm) C (mm) L (mm) Symbol Fittings570 1833 1582 1862 1490{Heating circuit flow, Flange NW 80 (DIN
Contents1 Introduction ...61.1 Symbols used ...
4.4 Hydraulic connections4.4.1. Flushing the systemThe installation must be cleaned and flushed according to BS 7593(2006).Installing the boiler in ne
The flow pipe is fitted with the following components:1Tube pocket for a temperature sensor for an externalcontrol (½").2Vent device (⅛").3C
4.5 Gas connectionFor the connection(s) of the boiler Gas 610 ECO PRO: Thefeatures and instructions described are for each boilermodule.WARNING4 Close
4.6.1. ClassificationThe table specifies this classification in detail according to [.Type Execution DescriptionB23B23P(1)Open flue4 Without fire-stop
4.6.3. Lengths of the air/flue gas pipes4 To define the maximum final length, you must deductthe pipe length in accordance with the reduction table.4
Gas 610 ECOPROChimney length for the open flue versionBoiler typeMaximum length (L)(1)with a Ø of 250mmwith a Ø of 300mmwith a Ø of 350mm570 50 m 50 m
nConnection in areas of different pressure ( C53, C83)Combustion air supply and combustion gas discharge are possible invarious pressure zones, semi-C
4.6.4. Additional Directives4 Please refer to the manufacturer’s instructions for the material inquestion when installing the flue gas discharge and a
2. Fit together the combustion gas exhaust pipes, without welding.4 The pipes must allow no leakage of flue gases and beresistant to corrosion.4 Conne
4.7.1. Control unitPWPre-wired in the boilerMThree wired power cordThe boiler has a detection phase. The boiler is fully pre-wired. Theboiler is suita
4.3.2 Location of the boiler ...214.3.3 Main dimensions ...2
4 On/Off setting: where the heat output modulates between theminimum and maximum value based on the flow temperature setin the boiler.¼The standard co
A clearance of 20 cm is required above the instrumentpanel to allow the front cover to open fully. Bear this in mindwhen installing cable ducts.Access
4.7.4. Connecting the on/off controlThe boiler can be controlled with an on/off controller. Connect thecontroller to the ON/OFF-OT connector. (It does
4.7.7. Release inputThe boiler has a release input (Normally open contact). If this contactis closed when there is a heat demand, the burner will go i
4.7.10. Connection possibilities for the PCB (SCU-S05)T003684-CX2SCU-S05X1X3X7X6X4 X5N LNLEgVN LEgVN LHdVN LHdVN LFgVFgVX9X8+0 S+0WpsSGpsGpsVPSVPS+0+0
nConnecting a shunt pump (Pump)If required, a shunt pump may also be installed on the terminalsPump of the connector. Only an on/off pump can be contr
Control of 0 - 10 V Grundfos system pumpRPump regimeminMinimum pump speedmaxMaximum pump speedSpNominal set-pointUOutput signal (V)Output signal (V) D
The 0 - 10 V signal controls the boiler output. The minimum andmaximum values are limited. The minimum output is linked to theboiler’s modulation dept
Pressure switch minimum 500 10 mbar575 10 mbar650 10 mbarnGas valve leak proving system (Vps)The gas leakage control checks and controls the safety va
4.8 Electrical diagramSCU-S05Extended control PCBRTsReturn sensorPCU-06Standard control PCBPSUStorage parameterSU-01Safety PCBHLsSafety thermostatAUOn
5.4.2 Setting the air/gas ratio (Part load) ...555.5 Checks and adjustments aftercommissioning ...
4.9.1. Water treatmentIn most cases, the boiler and the central heating installation can befilled with normal tap water and no water treatment will be
4.9.3. Filling the system1. Fill the system with clean tap water. The boilers can function at anoperating pressure of between 0.8 - 7 bar.2. Check the
5 Commissioning5.1 Control panelFor operation of the boiler Gas 610 ECO PRO: Eachmodule has its own instrument panel.¼See the Installation and service
cDefect:Boiler indicates a fault. This can be seen from the e codeand red display.]Antifreeze protection:Boiler is running in frost protection mode.\H
5.2.2. Gas circuitWARNINGEnsure that the boiler is switched off.1. Open the main gas supply.2. Remove the casings on the inspection side.3. Measure th
3. The start-up cycle begins and cannot be interrupted. During thestart-up cycle, the display shows the following information:A short test where all s
5.4.1. Setting the air/gas ratio (Full load)For checking and/or setting the boiler Gas 610 ECOPRO: The features and instructions described are for eac
5.4.2. Setting the air/gas ratio (Part load)For checking and/or setting the boiler Gas 610 ECOPRO: The features and instructions described are for ea
5.5 Checks and adjustments after commissioning5.5.1. Finalizing work1. Remove the measuring equipment.2. Put the flue gas sampling plug back in place.
4 t1 = Flow temperature (°C).4 t" = Return temperature (°C).4 t4 = Outside temperature (°C)Only with an outside temperature sensor (Accessory).4
8.1.4 Error memory ...759 Spare parts ...
6 Switching off the boiler6.1 Installation shutdownIf the central heating system is not used for a long period, werecommend switching the boiler off.4
7 Checking and maintenance7.1 GeneralThe cast aluminium/silicon heat exchanger forms the heart of theboiler. When combined with the special geometric
10.Check the air pressure differential switch PS.11.If installed: Check the gas leakage control VPS.12.If installed: Check the minimum gas pressure sw
7.2.5. Checking the gas filter for pollutionThe gas block on the boiler is fitted with a gas filter as standard. Checkthis for pollution.1. Set the bo
8. Put the flue gas sampling plug back in place.7.2.7. Check the air supply hose1. Disconnect the pipe on the air box side by loosening the bayonetfit
7.2.10. Check the air pressure differential switchPSCheck the air pressure differential switch +1. Switch the boiler off.2. Disconnect the silicon hos
7.2.11. Check the gas leakage control VPSA - Leak test1. Switch the boiler off.2. Close the boiler gas cock.3. Remove the pressure from the gas pipe b
B - Check the switch value1. "Remove the pressure from the gas block; to do so remove thehose connected to measuring point 3 of the gas block&quo
7.2.12. Check the minimum gas pressure switchGps1. Switch the boiler off.2. Open the screw in measuring point 2 of the gas block.3. Connect a pressure
DANGER4 Disconnect the appliance’s electricity supply.4 Shut off the gas supply.We recommend carrying out the specific maintenance activities in thefo
160514 - 125467-055
7.3.2. Clean and inspect the non-return valveThe non return valve must be replaced if it is faulty.1. Remove the electrical connections from the fan.
7.3.4. Cleaning the gas filterThe 5 to 9 section boilers are supplied with a different gasblock from the 10 section boiler.1. Remove the gas filter.2.
7.3.5. Cleaning the burner1. Unscrew the nuts from the adapter: Remove the adapter.2. Lift the burner out of the heat exchanger.3. Check the burner an
7.3.7. Checking the heat exchanger1. Unscrew the nuts from the inspection hatch on the heatexchanger.2. Take the inspection hatch off the heat exchang
7.3.8. Cleaning the condensate collector1. Remove both sealing caps from the condensate collector. (In frontof and behind the flue gas discharge conne
7.3.10. Assembling the boiler1. Fit the burner.The burner has 2 holes at the front. Position it on the 2support pins at the burner opening.2. Fit the
8 Troubleshooting8.1 Shutdowns and lock-outsFor operation of the boiler Gas 610 ECO PRO: Thefeatures and instructions described are for each boilermod
The boiler can only start operating again once the causesof the lock-out have been rectified and after pressing theJ key8.1.4. Error memoryThe boiler
9 Spare parts9.1 GeneralWhen it is observed subsequent to inspection or maintenance workthat a component in the boiler needs to be replaced, use only
10 Checklists10.1 Checklist for commissioningNo. Work to be undertaken for commissioning Confirmation / Measuredvalues1 Filling the central heating sy
1 Introduction1.1 Symbols usedIn these instructions, various danger levels are employed to draw theuser’s attention to particular information. In so d
10.2 Checklist for periodic inspection and maintenanceNo. Inspection and/or service activities Confirmation and date1 Checking the hydraulic pressure
Gas 310 ECO PRO - Gas 610 ECO PRO 10. Checklists160514 - 125467-0579
10. Checklists Gas 310 ECO PRO - Gas 610 ECO PRO80160514 - 125467-05
Remeha Commercial UK - Part of the BDR THERMEARemeha HouseMolly Millars Lane WokinghamBerksRQ41 2QPAfter Sales Tel: 01189743076Technical Enquires: 011
1.3 Liabilities1.3.1. Manufacturer’s liabilityOur products are manufactured in compliance with the requirementsof the various applicable European Dire
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